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FRP Pipes for Acid Mist Purification and Absorption Projects

FRP Pipes for Acid Mist Purification & Absorption

FRP pipes for acid mist purification and absorption (FRP pipes) are high-performance composite pipes designed for corrosive gas treatment systems. They are made of resin matrix and glass fiber reinforced materials. Its excellent chemical corrosion resistance, light weight, high strength and long life make it the core conveying component of acid mist purification systems in chemical, metallurgical, electroplating and other industries. It can efficiently convey highly corrosive gases such as sulfuric acid, hydrochloric acid, nitric acid and mixed waste gas.

FRP pipes for acid mist purification and absorption projects

Features & Advantages

  • Performance indicators Parameters/characteristics
  • Temperature range -40℃ ~ +120℃ (customizable high temperature resistant models)
  • Pressure rating PN0.6~2.5MPa
  • Corrosion resistance Tolerant to acid and alkali media with pH1-14
  • Tensile strength ≥300MPa
  • Thermal conductivity 0.23W/(m·K) (only 1/100 of steel pipe)
  • Life cycle More than 20 years (acidic environment)

Product Performance

Super corrosion Resistance

Tested by NACE TM0175 standard, the annual corrosion rate is <0.1mm in 60% sulfuric acid and 37% hydrochloric acid environment.

With a density of 1.8g/cm³, the weight of the same specification is only 1/4 of that of a steel pipe, reducing the cost of the bracket by more than 30%.

The inner wall is smooth (roughness 0.0084mm), with strong anti-scaling properties, and the flow rate loss is 40% lower than that of a steel pipe.

 The production energy consumption is only 1/3 of that of steel pipes, and 100% can be recycled.

Supports customization of pipe diameters from DN50 to DN3000mm, and can integrate multiple connection methods such as flanges, slip-ons, and sockets.

FRP pipes for acid mist purification and absorption projects

Application

  • Key industries: titanium dioxide production, battery manufacturing, acid regeneration plant

  • Emerging fields: lithium battery material processing, semiconductor etching waste gas treatment

  • Renovation project: Replacement of high temperature and strong corrosion conditions of traditional PP/PVC pipes

  • FRP Pipe for Acid mist treatment system
  • Spray tower inlet/outlet pipes, fan connection pipe section
  • FRP Pipe for Industrial waste gas treatment
  • FRP Pipe for Chromium acid mist collection in electroplating plants, acid washing waste gas transportation in phosphating lines
  • FRP Pipe for Environmental protection equipment
  • FRP Pipe for Wet electrostatic precipitator (WESP) shell, desulfurization tower circulation pipeline
FRP Spray Circulation System Pipes​
FRP pipes for acid mist purification and absorption projects
FRP pipes for acid mist purification and absorption projects

Production Process

Raw material Selection

Matrix resin: Acid-resistant epoxy resin, vinyl ester resin or furan resin is selected according to the characteristics of the medium.

Reinforcement material: Alkali-free glass fiber yarn and surface felt to ensure interlayer bonding and anti-permeability.

Wrapping molding: Computer controls the fiber winding angle and tension to achieve precise design of circumferential and axial mechanical properties.

2mm thick resin-rich layer + surface felt structure is used to form a high-density anti-corrosion barrier.

80℃ constant temperature curing + post-curing treatment to improve crosslinking density and dimensional stability.

Barcol hardness test (≥40), water pressure test (1.5 times design pressure), spark detection (5000V no leakage).

WHY CHOOSE US

  • Pipeline stress simulation calculation (CAESAR II software)
  • On-site installation guidance (including support and hanger spacing optimization plan)
  • Reasons for choosing us: 20 years of focus on corrosion-resistant FRP research and development, 200+ successful cases of acid mist treatment projects, free anti-corrosion layer repair service during the warranty period.
  • (UV resistance, flame retardancy and other modified performance data can be supplemented according to specific project requirements)
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